Siscodata NEWS at INTERPACK 2014 Dusseldorf Robot Packer Hall 15 B55

The next  INTERPACK 2014 8 th -14th  May will be possible to see the robot packer application of  robot SIS 300 working in junction with  SIAT Maillis Case worker.



We remenber that our RPC Robot Case Packers are able to handle many different products :

• Jars
• Jerrycans & Drum
• Cans
• Bottle
• Bags
• Doypack -stand up pouch
• Pillow bags
•  Triggers
• etc.etc 

We will be happy to meet you there an discuss together your specific application .

MULTIPLE BOX SIZES CARTON ERECTOR - LCE Soluzione automatica per creazione in linea di differenti tipi di scatole da una sola formatrice

Siscodata has furthly evoluted and reduced in dimension too his automatic robotic machine able to create up to 5 sizes of carton. The first system of this type was presented in the FAST fair in Verona (Italy) in the 2001 and from that time many improvement and application has been installed and still working. Systems with 2 or 3 sizes of box erected at the same time have been installed at the beginning of 2000's years and are still working in Zucchi-Bassetti Textile and MGM electrical motor manufacturer (see below Zucchi-Bassetti 2005 plant).

During these years Siscodata has constantly improved its LCE (Large Case Erector) system  in production by year 2000, increasing the speed and the performance and reducing the area space.

Now a new fully updated system has been created in a smaller space (from 2 x 2.8 meter), with capacity up to 5 box/minute and the capacity to work a full pallet of stacked carton boxes without stop also meanwhile loading more cartons.

A special device has been added to let the robot that it runs also  while the operator is reloading  the cartons with the door opened.Thank to this the operation is done  in full safety (CE rules) leaving the robot arm working.

More of 1 meter stacked carton can be loaded into the silos  so the operation it is unfrequent too.
Another future  of the new system it is that can oprate also on very large size of cartons  like in use for example on the new Plasma or LED TV set of 40 " or more .

The total max width+lenght of the box can be 1.200L x 350 W mm or combination of the 2 dimensions L+W up a total of 1550 mm.
As said the area for 1 only size is about 2000 x 2.800 mm with a minimum ceiling of 3.5 mt approximately.

The robot used into the area  is a new generation series COMAU (group FIAT CHRYSLER car) high speed 6 axis but can be also an ABB robot

An LCA-5 size area ,as shown here at left ,can supply with different LOGOs or different sizes many lines of production  with the different size or type (can be different Logo) and distribute to the production line in an intelligent way .

The line receives from the PLC supervisor of the line the request to produce on carton for that line as the accumulaion buffer of empty boxes goes under minimum quantity anomalies.The signals can be sent  through 5 clean contact sor by ethernet connection.

For more info ask Mr.Brambilla at info@siscodata.com or at +39.0332.472471

Few square meter for a full automation idea from carton erector to wrapper pallet exit!!!

Low bottle production line from 2000 up to 6000 bph can now be produced in a very short space 5 meter x 3 by the new SIS300 packer module

 

SIS300 is the Siscodata new development of a small & compact area including
everything :

• carton erector 500 box/h
• bottom closer
• infeed brushing +cleaner of bags  60 ppm
• matrix alrenate compactor switching
• robot packer inserting  into the box 
• top flap closer
• weigh-checker +reject 
• scrambler stepfeeder unit for bag instructions + plastic accessories
• Box labeller

The line for a bottling range of 2000 up to 3600 bph it is able to handle and manage also the palletizing part  operated by the robot  recovering the time by the matrix compactor accumulation time.

The line can so produce Europallet of 1.4 mt height  and the robot is sharing is time between filling by P&P  the box and the palletizinfg of 2 or more boxes closed .


Line over 6000 bph can be arranged with the following double head unit here below illustrated

More tech. info on this new product  available from January 2014 at info@siscodata.com attention Mr. Brambilla  or calling at +39.0332.472471  for quotation  .

NEW BAG IN BOX Robotic system for a complete end of line packer +palletizing

Siscodata new development of a small & compact area of 8 x 5,4 mt including everything :

• carton erector 500 box/h
• bottom closer
• infeed brushing +cleaner of bags  60 ppm
• matrix alrenate compactor switching
• robot packer inserting  into the box 
• top flap closer
• weigh-checker +reject 
• scrambler stepfeeder unit for bag instructions + plastic accessories
• Box labeller
• silos wood Europallet with automatic changing
• progressive film wrapping to stabilize the pallet load also if pattern not crossed
• complete 2400 mm pallet stretch wapping  
• barrier safety unload by fork lift

 In a very short space of ( meter x 5.4 a full packaging &palletizing line is contained with big advantages for the company that does not have never enough space .Requested low ceiling as per pallet odf 2.4 mt only 3.5 mt roof is required.

The bags are running in accumulation after the cleaning from dust  and a dedicated double diverter creates the matrix (typically 3x4,2x 6 etc. ) that the robot P&P into the box .The compact module can work with bags or bottle ,drum,jerrycan,etc.
In case of bottle and additional optional device MIA (module for inserting nest) permit to complete the line also with automatic part before the sealer .
The bags in box can be inserted flat laying down or vertical like for a supermarket display.

More tech. info on this new product  available from January 2014 at info@siscodata.com attention Mr. Brambilla  or calling at +39.0332.472471 or for quotation range .

TOP TRAY LID for wet wipe -Applicatore robotizzato di coperchietti su buste salviettine umidificate

Arriving to a top max speed of 90 pcs/minute the new Siscodata  robotic system to apply top tray lid on wet wipe bag  has to be considered a machine that can be installed in one day once unpacked .
The line is assembled in one block on Vulkolan wheels  to start up and run it is enough to  connect the power and the air at 6 Bar  and teaching to the camera system the LID shape and the position of hot melt glueing the system becames ready to run.

A labeller applies the logo label on the lid during the transit on the pocket transportation in the station following the  denester.  An HMI in connection with the Siemens PLC S7 permits to arrange easily the different types and to manage the shape of the spray dots..before the application .
A special patch in the program permits to test on one single top lid bringing later in a check visula control by the human operator
A new Siscodata denester with 3 adjustable positive motorized silos of more of 1 mt lenght  applies precisely 3 lids in one shot .The denester can arrive to 120 ppm without problems.
The area based on an ABB flexpicker robot is  extremely compact can be loaded on a truck or a container and put in working in few hours and can be moved  on Vulkolan wheels .