Robot wraparound and heavy large carton. Former erector + filling+ palletizing .High tech e industria 4.0 per l'imballo da cartone piano

Robotics automation Heavy motor up to 50kg large carton FEFCO box former erector + filling & palletizing -Part 1.Linea automatica formatura scatole FEFCO a tripla parete di grossa dimensione con inserimento motori fino a 50 kg e loro palletizzazione.Carton erector for heavy product from flat die cut cardboard.NEW PACKAGING MACHINE FOR HEAVY PRODUCTS - Nuova serie di imballatrici SISCO per cartoni piani FEFCO 0443 WE SELL SOLUTIONS... you bring us your problems... we find a low cost solution to automatize!!! Ask for more info at SISCODATA +39.0332472471 or info@siscodata.com Read also our blog in italian and english at: https://siscodata-robotics.blogspot.c...

Modulo WP - Scatole wraparound di grosse dimensioni / WP module - Extra large wraparound carton

Semplice e versatile con sistema di chiusura wraparound per scatole di dimensioni extra large, il modulo WP consente l'impacchettamento di svariate tipologie di prodotti attraverso l'utilizzo di un fustellato che viene “avvolto e sagomato” intorno al prodotto: si realizza così una scatola compatta e robusta.

Tale macchina si adatta a diversi tipi di contenitori (come tetrabrik, bottiglie in vetro/PP, flaconi, vasetti, confezioni multipack) e formati. La WP Wraparound consente di utilizzare anche fustellati con pre-tagli per l'apertura a strappo realizzando così varie tipologie di scatole (come ad esempio: vassoio aperto, scatola chiusa con coperchio, scatola con coperchio riportato, vassoi con pareti laterali di diversa altezza, vassoi con "bretelle").

La macchina funziona con catena a “facchini” e con spostamento passo-passo per le varie fasi che costituiscono la formazione e chiusura di una scatola:

1. il fustellato viene prelevato dal magazzino e depositato formandolo a "U" tra i facchini;
2. il prodotto viene introdotto nella scatola (manualmente, con robot o con braccio robotico);
3. successivamente viene piegata ed incollata con hot melt la falda superiore della scatola;
4. infine la scatola viene chiusa a destra e sinistra con patelle laterali.

I cambi di formato sono attuabili in breve tempo e la produttività arriva fino a 7 scatole/min. per scatole fino a 1.4 metri di lunghezza e 40 cm diagonale base (produttività che dipende comunque dalla tipologia del prodotto per forma e dimensione e dal tipo di scatola che dovrà realizzarsi). Inoltre, la capacità standard del magazzino fustellati può essere aumentata attraverso un modulo di espansione che permette di caricare pile di cartoni piani come rilasciati dal fornitore su pallet.

Il modulo molto compatto viene realizzato in acciaio Inox (o ferro sabbiato e verniciato a polvere), ha dimensioni limitate e facile accesso ed è dotato di pannello operatore touch screen. Festo, Lenze, Siemens, Schneider, Sick, SMC, Comau e ABB, costituiscono la componentistica elettrica e pneumatica standard del modulo.

Oltre al modulo standard, la serie WP di Siscodata prevede il modulo WP XS Packer robot che consente la realizzazione di matrici, orientamenti particolari dei prodotti, posizionamento di prodotti molto pesanti all'interno del wraparound a mosaico (pattern programmato).

Per maggiori informazioni Vi preghiamo di contattare i nostri uffici nella persona del Sig. Brambilla utilizzando il nostro indirizzo email info@siscodata.com o chiamando il numero +39.0332.472471.

Simple and versatile with the wrap-around closure system for extra large dimensioning boxes, the WP module allows the packing of various product types through the use of a die-cut which is "wrapped and shaped" around the product: a compact and robust box is created.
This machine adapts to different types of containers (such as tetrabrik, glass/PP bottles, flacons, jars, multipack packs) and sizes. The WP Wraparound also works with pre-cut cartons having tear-off opening, making various types of boxes (such as: open tray, closed box with lid, box with lid, tray with side walls of different height, trays with "braces").The machine operates with a "porter" chain and step by step for the various phases of box forming and closing:

1. the flat carton is removed from the warehouse and stored between the porter; 
2. the product is introduced into the box (manually, with robot or with robotic arm); 
3. subsequently the upper flap of the box is folded and glued by hot melt; 
4. finally the box is closed on left and right with lateral flaps.
   

Format changes can be implemented in a short time and productivity reaches up to 7 boxes/min. for boxes up to 1.4 meters long and 40 cm diagonal base (productivity depends, however, on product shape and size and on type of box to be realized). In addition, the standard capacity of the pre-cut warehouse can be increased through an expansion module that allows to load stacks of flat cartons as released by the supplier on pallets. 
The module is made of stainless steel (or sandblasted and powder coated iron), has reduced size and easy access and is equipped with a touch screen operator panel. Festo, Lenze, Siemens, Schneider, Sick, Comau and ABB are the electrical and pneumatic components of the module.

In addition to the standard module, the Siscodata WP series features the WP XS Packer robot module that allows the creation of matrices, product orientation and heavy product placement in the mosaic wraparound (programmed pattern).

More information please contact our office at info@siscodata.com or calling at +39.0332.472471 ask of Mr. Brambilla.

MULTIPLE BOX SIZES CARTON ERECTOR - LCE Soluzione automatica per creazione in linea di differenti tipi di scatole da una sola formatrice

Siscodata has furthly evoluted and reduced in dimension too his automatic robotic machine able to create up to 5 sizes of carton. The first system of this type was presented in the FAST fair in Verona (Italy) in the 2001 and from that time many improvement and application has been installed and still working. Systems with 2 or 3 sizes of box erected at the same time have been installed at the beginning of 2000's years and are still working in Zucchi-Bassetti Textile and MGM electrical motor manufacturer (see below Zucchi-Bassetti 2005 plant).

During these years Siscodata has constantly improved its LCE (Large Case Erector) system  in production by year 2000, increasing the speed and the performance and reducing the area space.

Now a new fully updated system has been created in a smaller space (from 2 x 2.8 meter), with capacity up to 5 box/minute and the capacity to work a full pallet of stacked carton boxes without stop also meanwhile loading more cartons.

A special device has been added to let the robot that it runs also  while the operator is reloading  the cartons with the door opened.Thank to this the operation is done  in full safety (CE rules) leaving the robot arm working.

More of 1 meter stacked carton can be loaded into the silos  so the operation it is unfrequent too.
Another future  of the new system it is that can oprate also on very large size of cartons  like in use for example on the new Plasma or LED TV set of 40 " or more .

The total max width+lenght of the box can be 1.200L x 350 W mm or combination of the 2 dimensions L+W up a total of 1550 mm.
As said the area for 1 only size is about 2000 x 2.800 mm with a minimum ceiling of 3.5 mt approximately.

The robot used into the area  is a new generation series COMAU (group FIAT CHRYSLER car) high speed 6 axis but can be also an ABB robot

An LCA-5 size area ,as shown here at left ,can supply with different LOGOs or different sizes many lines of production  with the different size or type (can be different Logo) and distribute to the production line in an intelligent way .

The line receives from the PLC supervisor of the line the request to produce on carton for that line as the accumulaion buffer of empty boxes goes under minimum quantity anomalies.The signals can be sent  through 5 clean contact sor by ethernet connection.

For more info ask Mr.Brambilla at info@siscodata.com or at +39.0332.472471